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Solar panel testing. Tough calculations.


The weather is still bad here in Germany and there’s no chance of getting reasonable testing done on a solar panel at the moment. The forecast is also bad so I’ve decided to send the test P3 panel back. In the very short time I was able to test it I was able to learn a lot though and its given me some thoughts about how I will move forward. This post goes over some of the stats, figures and calculations so its not exactly the most interesting post for the average reader. For those that are thinking about doing a similar thing though, this could be a very interesting post for you!

A very important lesson was learnt on the first day – the charging system doesn’t even start working until the sun reaches 70% of full power. This is due to the Li-ion charging system on the powerbank. It wont trickle charge so only kicks into life when there’s enough power to drive it. This renders about 8 hours sunlight per day as unuseable with this set-up.

The second thing learnt is that the charging system doesn’t work faster if there’s more power available. It seems that the power bank needs 12W to charge and will not take any more power if, say, 15W is available.  Thinking back to my basic electronics, I guess this makes sense! This means more waste though and requires balancing the charging requirements with the power available if i’m to use this set-up.

One very nice feature of the P3 panel was that it was able to charge the TabletKiosk powerbank directly, without voltage conversion. That helps a lot because the other solar panels i’ve looked at only drive 12V. That would mean converting voltage up to 19V and losing power in the process. Taking a few of the figures learnt, there’s a simple equation gives me the theoretical power possible per day.

Power available (W/hr per day) = Powerhrs x ChR

Powerhrs is the number of hours per day when the sun is over 70% power. (taken from sun power records. June. Bonn, Germany) This is about 7 hours in May, June and July.

ChR is the charge rate of the power-bank (must be about 0.7 of solar panel rating for best efficiency.) = 12W

This assumes a sunny day. No cloud cover. No shadows and the panel facing the sun. The changes of that happening are slim. I have the advantage that I’ll only leave the house if the 6-day forecast is good so I can reduce this risk to a minimal amount but I think I’ll lose another 20% through shadows and positioning while I’m moving. If cycling around becomes a problem with shadows and sun positioning I might have to carefuly plan my stops in order to maximise solar panel positioning. Maybe a stop at 10-11 and again at 3-4 would help get the best out of the early and late light.

So lets plug the figures into the equation and see what we get with the P3 solar panel and the TabletKiosk MP3400 power bank.

7  x 12 = 84W/hr energy per day assuming 15W from panel at max sun power.

Now for the second part of the equation:

  1. There’s no such thing as a perfectly sunny day. Especially when you’re cycling. I’ve been advised to use a figure of 4 hours per day for sun. In my tests, on two sunny periods, I managed to load a 56W/hr battery in about 8 hours so the equation seems to be roughly OK. At a 12W load rate, that’s about 4 full hours of sun so I agree with the 4 hours rule.  
  2. You can not charge and use the bank at the same time. This means that a second power source is needed for the daytime. In the evening its fine because I run from the powerbank. I could use the battery on the device UMPC in the daytime of course but what happens when its empty? Can I charge it from the solar panel (that’s stupid because I would need a second UMPC just to charge the battery – the solar panel will not be able to run AND charge a UMPC. Also, if there’s not enough voltage or current protection on the UMPC I would risk killing the UMPC) There’s is the possibility of topping up the UMPC overnight from the power-bank but If I do that, I have to consider the following…
  3. To charge other devices from the bank, there is something like 20% power loss through the charging circuitry.

There’s one other point too. The powerbank can only store 56W/hr of power. Taking point 1)  into account brings me down to 48W/hrs on a sunny day which I guess solves the problem of limited powerbank capacity!

I think the best solution for point 2) is to use a second power bank. This also has the advantage of giving me a spare powerbank should one fail, and, being able to fill a second device should I find myself with sun and nothing to charge! It also reduces the risk of killing the UMPC and avoids the wastage of 3)

So we’re now at 48W/hrs per day. Its incredibly poor considering the power of the sun. In theory, the suns power is equivalent to 1Kw of energy for every m2 and that makes solar energy capture and storage horribly horribly inefficient. Consider that in 4 hours, about 2KW/hr of energy will be hitting the solar cells on the panel I tested. Yes 2000W/hrs. Enough energy to power a small UMPC for 1 month at 8 hours per day! The efficiency is a crazy 48/2000. Just over 2%.

How can this be improved? One thing I could do is to find a lower-power charging solution. That is, start storing energy before the sun reaches 70%. If you can start storing energy when the sun is at 50%, you have a few more hours per day and if you can start gathering energy at 30% power, you can even get some when its cloudy!

The second variable is the power-loss on charging. This is generally because the Li-ion batteries need a fairly strict charging voltage and current and there’s a fair bit of circuitry there to protect them. Lead-acid batteries could be better but, wow, the weight! To store just 70W/hr of energy you’re looking at 2.5KG. The 56W Li-Ion power-bank I have is just 500grams. 

The third option is to get a panel with more efficient solar cells.

Having said all that though, this is an off-the-shelf system that appears to work. I didn’t need to make any modifications at all and I like the idea that this project could go ahead with off-the-shelf equipment. It makes it easier for others to replicate it.

The big question now is, will 48W per sunny day be enough? If so, I don’t have to worry about the terrible efficiency and high cost. It will be enough to provide me with power where I can’t get it. I’ll be analyzing the power requirements in the next post to see if 48W per sunny day is enough. If it isn’t, i’ll have to go back and look at other options.

Why am I doing the Solar UMPC Tour?


Although you might find some value in what I’m posting on this blog, what you might not realise is that a lot of the posts are there for me! I’m a ‘list’ man you see, and I need to write everything down to get some order, detail and priority in my life that lasts for more than an hour. Call it bad memory if you like but I like my lists and I like writing things down. Doing it publicly like this also has the advantage that my mother can watch it and 1) Tell me not to be so stupid and 2) Correct my spilling!

So here’s the first one. Its the one that seeds all the other lovely lists that I’ll be writ….hey….pay attention at the back. You might learn something!

The main aims of the tour are:

  • Have fun
  • Demonstrate that UMPCs allow you to be productive while mobile.
  • Demonstrate that UMPCs are very low power devices.
  • Demonstrate that Internet access is available wherever you want to be.
  • Get a little fitter.
  • Learn about solar energy and how it applies to ultra efficient computers both now and in the future.
  • Get contact with others working in this area of tech.
  • Promote UMPCPortal.com and my sponsors.
  • Have fun

You’ll notice I’ve got ‘sponsors’ listed there too. I’ve been very lucky with them to be honest. I assessed some companies, made a decision and sent an email to the two chosen companies. One is VIA who I chose because they currently have some of the most efficient UMPCs available and are well known for energy efficient computing. VIA will be my main sponsor. The other company I contacted was Solar Select in the UK.  In fact I contacted them some months back and we had a good chat about the technology and the possibilities. Solar Select will be my energy adviser and supplier of solar equipment for the tour. Many thanks in advance to both sponsors for helping me out on this project.

Next up on the blog will be….you guessed it…..another list. It will be my ToDo list.

Welcome to Solar UMPC. Welcome to the Solar UMPC Tour.


No, this isn’t just another one of those keyword-seeking blogs that hang around waiting for a market and clogging up search results. This is one with a purpose. A real project! A working blog from day 1.

If you don’t know me, Hi! I’m Steve (aka Chippy) from UMPCPortal.com and in about a month from now I will be starting my Solar UMPC Tour and this site is where the project will be detailed and journaled from start to finish and beyond. Yes, a Solar UMPC Tour! I’ll be taking a bike, camping equipment an off-the-shelf UMPC and solar kit to South Germany, climbing on the bike and cycling down the Rhine for about 7 days while continuing to work on UMPCPortal.com and Solar-UMPC.com using a UMPC. No, not while I’m riding. I’ll be stopping at lots of cafe’s on the way! There’s one important rule I should mention though – No mains charging of equipment is allowed. Everything will run off solar power for a week. Camera, Mobile Phone, Lighting and UMPC.

Sounds like a challenge doesn’t it. It will be! Its one month away and I haven’t even started testing solar equipment yet. I don’t know how long I will need the UMPC each day. I don’t even know what UMPC to take. I don’t know how long my camera will last on AA batteries. What data connectivity should I use? Bike? Tent? There also the small worry that I haven’t done a bike tour in years. I need to get on a 4 week training program so that I can cover the ground between stop-overs and still have enough time to work. And then there’s the weather. More unpredictable than a UMPC manufacturers battery life figure! One thing is for sure, I won’t be going if there’s no sun forecast and if the weather breaks half way through I probably wont be able to go on. End of story!

All these questions will be answered in the coming weeks. The project starts today and I’m happy to say I’ve got the support of the best sponsor possible. VIA Technologies. I have been thinking about this project since last year and put the details to VIA some time ago. They came back very quickly with a positive feel and after our first project conference call this morning, we’ve agreed to do it and are all very excited about it. Its what the UMPC is all about of course. The combination of Ultra Mobility, power-efficiency, work and play. Ultra Mobile Life!

So there’s the introduction in plain text. Things will get more detailed and colourful from here on and I hope you’ll stay with me, help me, advise me and pass the word on about Ultra Mobile Computing. Help me. I’ll say that one again!

Steve.

 

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